隨著我國自動化水平的不斷提升,我們對於自動化儀表設(she)備(bei)的(de)應(ying)用(yong)也(ye)越(yue)來(lai)越(yue)廣(guang)泛(fan),它(ta)的(de)使(shi)用(yong)已(yi)經(jing)涉(she)及(ji)到(dao)生(sheng)產(chan)的(de)許(xu)多(duo)方(fang)麵(mian),因(yin)此(ci)我(wo)們(men)一(yi)定(ding)要(yao)保(bao)障(zhang)儀(yi)表(biao)自(zi)動(dong)化(hua)設(she)備(bei)的(de)正(zheng)常(chang)使(shi)用(yong)。所(suo)以(yi)我(wo)們(men)要(yao)進(jin)一(yi)步(bu)改(gai)進(jin)設(she)備(bei)的(de)維(wei)護(hu)技(ji)術(shu),減(jian)少(shao)設(she)備(bei)故(gu)障(zhang)事(shi)故(gu)的(de)發(fa)生(sheng),保(bao)證(zheng)經(jing)濟(ji)中(zhong)生(sheng)產(chan)的(de)正(zheng)常(chang)運(yun)行(xing),為(wei)國(guo)家(jia)經(jing)濟(ji)的(de)發(fa)展(zhan)做(zuo)出(chu)貢(gong)獻(xian)。
一、儀表自動化設備的常見故障
在我們目前對於儀表自動化設備的使用過程中會出現許多的故障,比如壓力控製儀表故障、溫度控製儀表故障、流量控製儀表故障等。
(一)壓力控製儀表係統故障
womenkeyifaxiandangyalikongzhibiaoshangchuxianbodongxingdezhendongshi,namewomendeshengchangongyicaozuozecunzaiyidingdewenti,erruguochuxianlesixianbianhua,zeshuomingwomenkenengtiaozhenglegongyicaozuo,danshiruguomeiyouchuxianrenhedebianhua,zhejiushuomingceliangxitongkenengchuxianlewenti。womenyidingyaozaixijianzhayalikongzhibiaodebianhua,yidanfaxianguzhangyaojishijinxingweixiu。
(二)溫度控製儀表係統故障
當dang溫wen度du控kong製zhi儀yi表biao出chu現xian故gu障zhang時shi,我wo們men可ke以yi發fa現xian對dui於yu它ta的de測ce量liang會hui出chu現xian一yi定ding的de滯zhi後hou效xiao果guo。因yin此ci我wo們men首shou先xian要yao對dui儀yi表biao的de顯xian示shi值zhi進jin行xing仔zai細xi地di觀guan察cha,如ru果guo顯xian示shi值zhi十shi分fen不bu穩wen定ding,那na麼me溫wen度du控kong製zhi儀yi表biao很hen有you可ke能neng出chu現xian問wen題ti。其qi中zhong如ru果guo顯xian示shi值zhi以yi較jiao快kuai的de速su度du來lai變bian化hua的de話hua,那na麼me很hen有you可ke能neng是shi由you於yu不bu正zheng常chang的dePID調整而造成溫度控製儀表的問題;如果顯示值的變化速度較慢的話,那麼可能是由於生產工藝的問題而造成儀表的故障。
(三)流量控製儀表係統故障
ruguowomenguanchadaoliuliangkongzhiyibiaodexianshizhitingliuzaizuixiaozhidedifang,namewomenjiuyaozaixijianzhawaibudeqingkuang,youqishiwaibudeqitayibiao。dangwaibudeyibiaomeiyoushenmewentishi,nameguzhanghenyoukenengchuxianzailiuliangkongzhiyibiaodeneibu。suoyiwomenyaoduiyibiaodeneibujinxingzaixidijianzha,danshiruguomeiyoujianzhachuwenti,zehenyoukenengxitongneibuchuxiandusaihuozhexitongdeyalicanshubuzu,zaochengzhexiezuigenbendeyuanyinjiushijiezhijiejingcanshuchuxianwenti。zheshiwomenjiuyaojinxinggengshenrudejianzha,duiyujutidewentizuochuxiangyingdejiejuecuoshi。ranerdangyibiaodexianshizhitingliuzaizuidazhidedifangshi,womenkeyiyaokongtiaojiefakaiduhuozheduiqijinxingshoudongdetiaoshi,ruguoxianshizhikeyihuifudaozhengchangdezhuangtai,nameyibiaodewentijiudedaolejiejue。danruguobunengtiaoshidaozhengchangzhidehua,womenjiuyaoduixitongjinxingzaixidejianzha,zhongdianjianzhayinyaxitong,ruguofaxianliuliangkongzhidebodongpinlvjiaogaoshi,womenjiuyaogaibianqikongzhizhuangtai,bingqieduiyucaozuoliuchenghekongzhicanshuyeyaojinxingyidingdetiaozheng。
(四)調節閥波動、卡堵
tiaojiefachuxianzhendongdeyuanyinzhuyaoyouliangge,yigeshitiaojiefadezhendongpinlvyuxitongyizhi,lingyigeshitiaojiefadedanhuangguoruan。dangtiaojiefadeyingduchuxianwentishi,womenkeyitongguotiaozhengtiaojiefadanhuangdeyingdulaijiejue,ruguopinlvchuxianyizhishi,womenkenengjiuyaoduitiaojiefajinxinggenghuan,baozhengqizhengchangshiyong。
(五)液體控製儀表係統故障
dangwomenfaxianruguoyetikongzhiyibiaodexianshizhichuxianzaizuidazhihuozhezuixiaozhidebufenshi,womenjiuyaoduiyibiaojinxingzaixidijianzha,guanchayeweizaicaozuoguochengzhongdebianhuazhuangkuang,womenkeyigenjuyeweibianhuadequjianfanweilaipanduanguzhangfashengdedifang。ruguoyeweizhizaigudingdefanweineifashengbianhua,nameguzhanghenyoukenengfashengzaiyeweikongzhixitong,ruguoyeweibianhuadequjianbuguding,namehenyoukenengshigongyicaozuoxitongchuxianleguzhang,yinerwomenjiuyaogenjugongyishengchanqingkuangjinxingjutidejianzha。qiciruguoyeweikongzhizhishiyuxianchangyibiaodezhibiaobuxiangfushi,womenyaozhongdianjianzhafuyadaoxiangguandefengyeqingkuang。ruguofaxianceloudeqingkuang,womenzhixuyaozhongxinguanzhufengye。dangwomenfaxiankongzhiyibiaodebodongbijiaopinfanshi,womenzexuyaojianzhayeweiderongliang,tongshigenjujutideqingkuanglaicaiquxiangyingdecuoshi。
二、儀表自動化設備的維護技術
在zai儀yi表biao的de使shi用yong過guo程cheng中zhong會hui出chu現xian一yi係xi列lie的de問wen題ti,所suo以yi我wo們men就jiu要yao根gen據ju這zhe些xie問wen題ti製zhi定ding相xiang應ying的de解jie決jue措cuo施shi,完wan善shan相xiang應ying的de維wei護hu技ji術shu,保bao障zhang儀yi表biao的de正zheng常chang使shi用yong。
(一)製定相應的維護方案和技術
suizhejingjidefazhan,womendekexuejishuyeyoulexianzhuditisheng,youqizaizidonghuajishufangmian,womenqudelexianzhudechengjiu。muqianxuduodeyibiaoshebeidoucaiyonglezidonghuajishu,zheyangyibiaokeyizidongjiancechuzishendeguzhang,bingqiekeyizidongjinxingweixiu。zidonghuajishudeyingyongzaihendachengdushangjianshaoleguyongrenliziyuandechengben,jieyueleweixiushijian,youliyuyibiaoshebeizidonghuadejinyibufazhan。suoyiwomenyaoduicizhidingxiangyingdeweihufanganhejishu,jieyueweixiudeshijianhechengben,cujinyibiaozidonghuashebeidezhengchangshiyong。zhidingweihufanganhejishushiwomenweihuyibiaodediyibu,yeshizhongyaodeyibu,suoyiwomenyaozhidinghaozheyibu,weijiexialaidebuzhoudiandingjichu。
(二)製定合理的操作規範
目前,TPM管理比較流行,並且得到了廣泛地應用。所謂TPM管(guan)理(li),就(jiu)是(shi)使(shi)全(quan)體(ti)員(yuan)工(gong)都(dou)參(can)與(yu)進(jin)來(lai),一(yi)起(qi)製(zhi)定(ding)和(he)執(zhi)行(xing)相(xiang)應(ying)的(de)規(gui)範(fan),然(ran)後(hou)對(dui)這(zhe)個(ge)規(gui)範(fan)進(jin)行(xing)評(ping)估(gu),對(dui)其(qi)不(bu)斷(duan)進(jin)行(xing)改(gai)進(jin)和(he)完(wan)善(shan),加(jia)強(qiang)對(dui)其(qi)的(de)規(gui)範(fan)。我(wo)們(men)也(ye)可(ke)以(yi)在(zai)儀(yi)表(biao)的(de)維(wei)護(hu)方(fang)麵(mian)使(shi)用(yong)TPM的管理方法。首先我們要具體分析實際的情況,根據實際來製定具體的方案。在應用TPM的(de)過(guo)程(cheng)中(zhong),我(wo)們(men)要(yao)製(zhi)定(ding)合(he)理(li)的(de)規(gui)劃(hua),然(ran)後(hou)再(zai)製(zhi)定(ding)相(xiang)關(guan)的(de)規(gui)範(fan),並(bing)且(qie)要(yao)加(jia)強(qiang)對(dui)其(qi)的(de)執(zhi)行(xing)力(li)度(du)。最(zui)後(hou)還(hai)要(yao)針(zhen)對(dui)管(guan)理(li)的(de)效(xiao)果(guo)進(jin)行(xing)評(ping)估(gu)和(he)分(fen)析(xi),不(bu)斷(duan)對(dui)其(qi)進(jin)行(xing)改(gai)進(jin)和(he)完(wan)善(shan)。我(wo)們(men)要(yao)製(zhi)定(ding)嚴(yan)格(ge)的(de)操(cao)作(zuo)規(gui)範(fan),加(jia)強(qiang)對(dui)於(yu)儀(yi)表(biao)自(zi)動(dong)化(hua)設(she)備(bei)的(de)維(wei)護(hu)。
(三)建立儀表維護規範
企qi業ye還hai可ke以yi加jia強qiang對dui於yu自zi動dong化hua設she備bei管guan理li的de預yu防fang,我wo們men可ke以yi對dui日ri常chang工gong作zuo的de操cao作zuo進jin行xing規gui範fan,總zong結jie相xiang關guan的de經jing驗yan,並bing且qie將jiang這zhe些xie經jing驗yan整zheng理li起qi來lai,還hai可ke以yi用yong書shu麵mian化hua的de形xing式shi體ti現xian出chu來lai,製zhi成cheng手shou冊ce分fen發fa給gei其qi他ta的de員yuan工gong。這zhe樣yang可ke以yi為wei員yuan工gong提ti供gong一yi些xie先xian例li,當dang儀yi表biao發fa生sheng故gu障zhang時shi,員yuan工gong可ke以yi及ji時shi采cai取qu有you效xiao的de措cuo施shi去qu解jie決jue,提ti高gao員yuan工gong的de能neng力li。同tong時shi我wo們men還hai要yao製zhi定ding相xiang應ying的de維wei護hu計ji劃hua,保bao障zhang儀yi表biao的de定ding期qi保bao養yang,促cu進jin儀yi表biao的de正zheng常chang使shi用yong。