tongguozhejiniandeduiji,kehuguanyudonglidianchidexiangguangongyiyijishebeixuqiuyujiamingxi,zaijiashangshimianshangjiaogeidezhudonghuachanxianzhubuzengduo,gezhonggongyongdebiyaoxinghelixingyijijianrongxingdedaoleyouyongdezhengming。suoyidangshidekehuguanyuchanxiandexuqiuxiangduiqingxi,jichengshangdejihuashejiyegengweilaolianheyouzhenduixing。
PACK主動組裝產線製造幾個重要節點
根據此,非標設備的標準化過渡以及快速交給成為了職業的趨勢,今日咱們就來聊一聊有關動力電池PACK主動化集成產線製造的幾個重要節點:
1)計劃階段
在zai整zheng個ge產chan線xian的de的de製zhi造zao過guo程cheng中zhong,計ji劃hua階jie段duan是shi榜bang首shou環huan節jie也ye是shi最zui重zhong要yao的de階jie段duan。首shou要yao需xu求qiu和he客ke戶hu清qing晰xi產chan線xian的de功gong用yong,主zhu動dong化hua程cheng度du,兼jian容rong的de產chan品pin類lei型xing,將jiang來lai的de可ke拓tuo展zhan空kong間jian。結jie合he現xian在zai咱zan們men現xian已yi製zhi造zao的de產chan線xian,在zai交jiao給gei後hou客ke戶hu多duo多duo少shao少shao總zong會hui遇yu到dao訂ding單dan或huo許xu客ke戶hu要yao求qiu對dui產chan品pin進jin行xing改gai善shan/優化的情況,一旦產品改動則相關的抓手、托盤、定位工裝等都需求進行改動。
suoyi,zhexiexinxizaiqianqidejiaoliuzhongjiarunenggouduanding,nameshejibufenchedinenggouzaizhizaodegongchengzhongjiuzuohaojianrongdekaolv,jianglaizaishijiandechuchanzhongzhixuqiujinxingshidianhuoxufangxiangdeweitiaojiunengjinxingkuaisudeqiehuanchuchan,buhuishejidaochanxiandeercizhuijiabenqian。
當dang時shi的de客ke戶hu關guan於yu主zhu動dong化hua產chan線xian的de需xu求qiu度du極ji高gao,前qian期qi上shang線xian的de企qi業ye都dou現xian已yi體ti驗yan到dao了le主zhu動dong化hua的de甜tian頭tou。而er跟gen著zhe國guo家jia相xiang關guan方fang針zhen的de限xian製zhi以yi及ji企qi業ye的de實shi踐jian需xu求qiu,當dang時shi客ke戶hu關guan於yu產chan線xian的de交jiao期qi顯xian得de尤you為wei苛ke刻ke,所suo以yi快kuai速su交jiao給gei在zai有you經jing曆li的de集ji成cheng公gong司si成cheng為wei了le殺sha手shou鐧jian,這zhe就jiu是shi為wei什shen麼me在zai一yi個ge企qi業ye的de收shou購gou環huan節jie會hui成cheng為wei集ji成cheng公gong司si的de要yao害hai一yi環huan。
2)收購階段
因為模組/PACK主zhu動dong化hua涉she及ji的de工gong藝yi較jiao多duo,專zhuan業ye設she備bei也ye顯xian得de尤you為wei重zhong要yao。特te別bie是shi動dong力li電dian池chi的de一yi些xie中zhong心xin工gong藝yi和he設she備bei還hai需xu求qiu憑ping借jie國guo外wai的de高gao端duan產chan品pin,再zai加jia上shang一yi些xie具ju有you兼jian容rong功gong用yong的de自zi製zhi件jian,整zheng條tiao產chan線xian的de外wai購gou部bu分fen占zhan到dao了le60%-70%。
如此大比重的購買,關於公司的收購辦理是極大的應戰。首要進口件的交期遍及在3-4個月,這就需求關於一些常用的設備做一定量的庫存。長處是能夠快速交給了,缺陷是許多的占有了企業的流動資金。
自(zi)製(zhi)件(jian)部(bu)分(fen)相(xiang)對(dui)來(lai)說(shuo)好(hao)一(yi)些(xie),跟(gen)著(zhe)集(ji)成(cheng)經(jing)曆(li)的(de)豐(feng)富(fu),一(yi)次(ci)加(jia)工(gong)成(cheng)功(gong)的(de)概(gai)率(lv)相(xiang)對(dui)較(jiao)高(gao),而(er)在(zai)國(guo)內(nei)的(de)加(jia)工(gong)出(chu)產(chan)也(ye)大(da)大(da)的(de)提(ti)升(sheng)了(le)交(jiao)期(qi)的(de)優(you)勢(shi)。綜(zong)上(shang)所(suo)述(shu),有(you)著(zhe)長(chang)時(shi)間(jian)固(gu)定(ding)的(de)供(gong)應(ying)商(shang),一(yi)定(ding)量(liang)的(de)庫(ku)存(cun),靈(ling)敏(min)的(de)收(shou)購(gou)辦(ban)理(li)才(cai)是(shi)處(chu)理(li)相(xiang)關(guan)問(wen)題(ti)的(de)王(wang)道(dao)。
3)裝置和調試階段
嚴(yan)格(ge)來(lai)說(shuo)這(zhe)應(ying)該(gai)分(fen)為(wei)兩(liang)個(ge)階(jie)段(duan),裝(zhuang)置(zhi)一(yi)般(ban)是(shi)指(zhi)交(jiao)給(gei)產(chan)線(xian)時(shi)分(fen)的(de)就(jiu)位(wei),排(pai)線(xian),定(ding)位(wei),找(zhao)平(ping)等(deng)等(deng)根(gen)底(di)作(zuo)業(ye),最(zui)多(duo)完(wan)結(jie)的(de)單(dan)站(zhan)的(de)運(yun)轉(zhuan)。一(yi)般(ban)的(de)機(ji)械(xie)和(he)電(dian)器(qi)工(gong)程(cheng)師(shi)都(dou)能(neng)夠(gou)完(wan)結(jie)相(xiang)關(guan)的(de)作(zuo)業(ye)。以(yi)咱(zan)們(men)的(de)經(jing)曆(li)來(lai)說(shuo),設(she)備(bei)就(jiu)位(wei)一(yi)般(ban)在(zai)兩(liang)周(zhou)內(nei)就(jiu)能(neng)夠(gou)完(wan)結(jie)。可(ke)是(shi)產(chan)線(xian)的(de)調(tiao)試(shi)就(jiu)真(zhen)實(shi)的(de)檢(jian)測(ce)到(dao)一(yi)個(ge)企(qi)業(ye)的(de)中(zhong)心(xin)競(jing)爭(zheng)力(li)了(le)。
根據工業4.0的渠道,產線的調試終究到達聯動狀況一般需求30-90天,因為涉及到的工藝許多都需求現場的探索,現在國內簡直每家的產品都是不一樣的,有的產線產品是相似的可是出產節拍又不同。
buyaoxiaokanlechuchanjiepaideyaoqiu,youdeshifenjiepaidegaidongbushichedizaishebeideshuliangshangjinxingjiajianchengchujiunenggouchulide,shuodaodizhongjiurengshiyaozaiquebaogongyiyaoqiudeqiantixiadaodachanxianjiepaidecaokong。zheduiyigegongsidetiaoshituanduishigejudadejiance,xuduorenrenweiyougeshuipinggaodejiqirentiaoshigongchengshijiunenggougaodingchanxianle,shijianshangzhelizhenshidewanjiechanxianhaihenyaoyuan。
事實上,一條主動化的產線需求懂得機器人調試,設備調試,電池工藝,MESliandongdengdeng,zheyejiushidangshizhiyeneiyouyidingshuipingdegongchengshiqianjinnanqiudeyuanyin,womendoushiyitiaoxianyitiaoxiantansuochulaide,yiqieyouguochenggongchanxianjiaogeideqiyedouzaidangshideshichanghuanjingzhongqiangzhanlexianji。
綜上所述,從計劃設計-設備收購-裝zhuang置zhi調tiao試shi這zhe三san個ge階jie段duan決jue定ding了le產chan線xian的de布bu局ju合he理li性xing,拓tuo展zhan性xing和he交jiao期qi。快kuai速su交jiao給gei不bu是shi喊han喊han標biao語yu就jiu能neng夠gou完wan結jie的de工gong作zuo,隻zhi要yao通tong過guo這zhe些xie曆li練lian,有you了le老lao練lian的de經jing曆li才cai能neng夠gou做zuo的de更geng好hao。